Wednesday, April 5, 2017

Empennage, Horizontal Stabilizer (Part 1)

I'm at a point in the Rudder construction that I need the assistance of a second set of hands.  So, in order to maintain forward momentum, I started on the Horizontal Stabilizer.


 Lots of work was accomplished today, but as I mentioned in previous posts, sometimes it doesn't appear that way.  I started by deburring the HS-00903-1 Rear Spar and HS-906 Rear Spar Doubler and then clecoing the two pieces together.  
 

Once the two pieces were clecoed together, I final-drilled #30 all the 1/8 holes common to the Spar and Spar Doubler, four holes were match-drilled #30, and two holes were machine countersunk to accept AN426AD4 flush rivets.  I used the Threaded Micro Stop Countersink and a #30 Countersink Cutter to prepare the last two holes. 

The HS-912 Hinge Brackets were clecoed into place on the Rear Spar as shown below.  There are a total of five Hinge Brackets that attach to the Rear Spar.....four of the Brackets (HS-912) are attached now and the fifth Bracket (HS-911) will be attached later in the plans.  Once clecoed into place, they were final-drilled #30 to the Rear Spar.  All four of the Hinge Brackets and the Rear Spar Doubler were then removed from the Rear Spar.  The single 3/16 hole in each of the Hinge Brackets were final-drilled #12.  NOW, all the prepared holes needed to be deburred.....yeah!
 

Work on the Horizontal Stabilizer.